Housing - Air Distribution
WARNING:
Review the warnings and cautions for this system before performing the procedure. Failure to follow these instructions may result in serious injury or death.
WARNING:
Disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to follow these instructions may result in accidental airbag deployment and possible serious or fatal injury.
- Remove the HVAC housing assembly and place it on a suitable workbench. Refer to HOUSING, HVAC, REMOVAL .
- Disconnect the HVAC wire harness (2) from the mode door actuator (5) and the blend door actuator (1), located on the left side of the air distribution housing (3).
- Disengage the HVAC wire harness from the retaining tab (4).
- Remove the screw (7) that secure the flange (1) to the front of the HVAC housing (2) and remove the flange.
- Remove the retaining screw (4) that secures the heater core bracket (3) to the driver side of the air distribution housing (6) and remove the bracket.
- Disengage the heater core tubes from the foam seal (8) and carefully pull the heater core (5) straight out of the side of the air distribution housing.
- Disconnect the HVAC wire harness (4) from the blend door actuator (2) located on the passenger side of the air distribution housing (3).
- Remove the two screws (1) and disengage the two tabs that secure the top of the air distribution housing (2) to the HVAC housing (3).
- Tilt the top of the air distribution housing downward and disengage the two tab-and-slot type retainers, located at the bottom of the housing and remove.



