Cooler, Charge Air: Removal

Disconnect and isolate the negative battery cable.
Drain the Low Temperature Radiator (LTR) cooling system. Refer to STANDARD PROCEDURE .
Remove the cowl cover panel. Refer to COVER, COWL PANEL, REMOVAL .

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Disconnect the charger air cooler temperature sensor (2) wire harness connector (1).

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Remove the LTR circuit hoses from the coolant crossover (1).

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Remove the fuel purge hose (2) from the top of the supercharger nose (1).

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Disconnect the wire harness connector (2) from the intermediate TMAP sensor (1).

Fig 1: Supercharger To Cylinder Head Retaining Bolts Removal/Tightening Sequence
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Wipe down the lid, rotor case, inlet nose, fuel rail and water manifold before removing the lid.
Remove the supercharger to cylinder head retaining bolts, starting with number ten, going backwards to number one.

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Remove the five long lid retaining screws (1).

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Remove the sixteen short lid retaining screws (1).

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Remove the lid, using the tab on the rear of the supercharger (1) and discard the lid gasket.

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Remove and discard the cooler retention seals (1).

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Remove and discard the lid gasket (1).

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Remove the coolant crossover manifold retaining screws (1) and remove the coolant crossover manifold.
Remove and discard the coolant crossover manifold seals.

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Remove the isolator bar retaining screws (1) and remove the isolator bars (2).

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Lift upward (1) on the cooler and slide it out (2) of the rotor case.