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Home >> Dodge and Ram >> 2018 >> Charger Pursuit, 5.7L Eng VIN T, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cooling System >> Supercharger System >> Cooler, Charge Air >> Installation

Cooler, Charge Air: Installation

GC0173369Courtesy of CHRYSLER GROUP, LLC
  1. Insert the coolers into the rotor case (2) and gently position the coolers inside the rotor case (1).
    GC0173398Courtesy of CHRYSLER GROUP, LLC
  2. Insert wedges (1) between the front side of the rotor case and the cooler to prevent the cooler from sliding out of position.
    GC0173362Courtesy of CHRYSLER GROUP, LLC
  3. Place the isolation bars (2) into position and hand tighten the retaining screws (1).
    GC0173378Courtesy of CHRYSLER GROUP, LLC
  4. Using a non-petroleum based lubricant, lubricate the cooler O-rings and the O-ring pockets of the coolant crossover manifold.
  5. Insert the NEW  coolant crossover seals into the rotor case and carefully place the coolant crossover manifold back into place.
  6. Tighten the coolant crossover retaining screws (1) to the proper torque specifications. Refer to 6.2L TORQUE SPECIFICATIONS .
  7. Tighten the isolator bar retaining screws to the proper torque specifications. Refer to 6.2L TORQUE SPECIFICATIONS .
    GC0173394Courtesy of CHRYSLER GROUP, LLC
  8. Install a NEW  lid gasket (1) onto the supercharger.
    GC0173393Courtesy of CHRYSLER GROUP, LLC
  9. Install the NEW  bypass and cooler retention seals in the rotor case.
  10. Verify that the bypass and cooler retention seals are properly seated (1) within the lid.
    GC0173359Courtesy of CHRYSLER GROUP, LLC
  11. Lubricate the bypass adapter cuff using clean engine oil (1).
  12. Align the lid onto the supercharger.
  13. Press the lid, above the bypass throttle body, into the cuff. The bypass throttle body will be partially seated in the cuff.
    Fig 1: Supercharger Long Lid Fasteners Tightening Sequence
    GC0173367Courtesy of CHRYSLER GROUP, LLC
  14. Using the sequence shown in the illustration, tighten the retaining screws to 10 N.m (7 ft. lbs.).
  15. Using the sequence shown in the illustration, torque the five long lid fasteners 1-5 again, to 10 N.m (7 ft. lbs.).
    GC0170323Courtesy of CHRYSLER GROUP, LLC
  16. Using the sequence shown in the illustration, Install the supercharger retaining bolts and tighten all retaining bolts as follows:
    • First tighten all bolts, using the sequence, to 5 N.m (4 ft. lbs.).
    • Next tighten all bolts, using the sequence, to 15 N.m (11 ft. lbs.).
    • Finally tighten all bolts, using the sequence, to 30 N.m (22 ft. lbs.).
    GC0170562Courtesy of CHRYSLER GROUP, LLC
  17. Install the Low Temperature Radiator (LTR) circuit hoses to coolant crossover (1).
    GC0170369Courtesy of CHRYSLER GROUP, LLC
  18. Connect the charger air cooler temperature sensor (2) wire harness connector (1).
    GC0170238Courtesy of CHRYSLER GROUP, LLC
  19. Connect the wire harness connector (2) to the intermediate TMAP sensor (1).
    GC0170301Courtesy of CHRYSLER GROUP, LLC
  20. Install the fuel purge hose (2) to the top of the supercharger nose (1).
    GC0170121Courtesy of CHRYSLER GROUP, LLC
  21. Install the engine covers.
  22. Install the cowl cover panel. Refer to COVER, COWL PANEL, INSTALLATION .
  23. Fill the cooling system. Refer to STANDARD PROCEDURE .
    NOTE:

    Evacuating or purging air from the charge air cooling system must be done with the use of a pressurized air operated vacuum generator.

  24. Connect the negative battery cable.
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